SONOCHEK

The ultrasonic testing device for leak detection

High-performance leak testing with large bandwidth of 20-100 kHz  

Including steam trap and electrical partial discharge

Leak classification and quantification of the total amount of loss

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Capture even small leakages and save big costs

  • Large frequency bandwidth: 20-100 kHz
  • Leak analysis, evaluation and instant reporting
  • Airborne and structure-borne sensors available
  • Optional PC-software for analysis of ultrasound phenomena
  • Optional ultrasound emitter for air tightness check

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Leak detection in the age of digitalization

SONOCHEK is a digital ultrasonic testing device to detect inaudible waves and frequencies in the air or in a metal machine frame. It is primarily used to detect leaks in any industrial air and gas pressure pipes and vacuum systems. Leaks of compressed air and gas systems in particular can be very costly because more energy needs to be produced to compensate for the loss.

Its detecting range reaches from 20 up to 100 kHz. These frequencies are inaudible to human ears, but SONOCHEK can detect them and make them audible and visible, while specifying the leak and evaluating the total amount of loss, all of which can be combined in a full report. An integrated camera and microphone enable the engineer to comment on his findings and refine the final report.

SONOCHEK comes with two apps for the detection and analysis of leaks and other anomalies:

  • SONOLEVEL: Pipe leak detection, electrical inspection, steam trap inspection, machine condition monitoring
  • SONOLEAK: Automatic leak analysis and evaluation of the amount of loss caused by the leakage according to five different rating levels.

High-performance airborne and structure-borne sensors and accessories are available in various product configurations. For package information, please contact us.

  • Airborne sound sensor DBS10 with 3 different horns: Find and evaluate leaks in pipes and at windows, doors, etc. Detect electrical partial discharge and insulation damage
  • Structure-borne and temperature sensor DBS20 with magnet adapter and 150 mm waveguide (optional): Monitoring of ultrasound emitted by rotating machine parts e.g. bearings, monitoring of lubrication states, functional check of condensate drains and valves
  • Parabolic long-range sensor DBS30 (optional): Leak detection from a distance of up to 25 meters
  • Ultrasound emitter DBT10 (optional): Air tightness checks on windows, doors and containers. Also used in shipbuilding and aircraft construction, road and rail vehicles. The intensity of the signal can be adjusted depending on the environmental sound level.
  • Silicon-free
The sensALIGN Series technology is based on the inherent PRUFTECHNIK single-laser technology providing highly precise measurement results and easiest mounting and measuring in the field. sensALIGN 7 sensors include two HD large position-sensitive detectors (PSD) and MEMS inclinometers. Combined with the detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition; no matter how big is the misalignment. Furthermore, this technology allows the simultaneous monitoring of the machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop. With sensALIGN 7, the door to the toughest alignment applications opens wide. Intelligent alignment features make it possible to approach complex alignments with serenity: intelliSWEEP filters out any poor measurement data due to difficult measuring conditions. Whether it is a Cardan shaft, a vertical pump, or a turbomachine train, ROTALIGN touch will not let you down. All the best intelligent features are included: vertiSWEEP, Cardan Shaft, Live Trend, Live Move, Multicoupling Measure, Move, and Live Trend.  
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